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Steel vs. Aluminum: Closure Design 

What makes steel the better choice for your closure?  As shown in the figure below, there are currently two options available to closure design engineers, the conventional steel approach and the aluminum intensive approach (Options A and C).  In the near future, closure design engineers will have a third choice: Option B, which shows high potential of best balancing cost to weight performance.  Please contact the U.S. Steel Product Technology at 248-267-2531 for more detailed information on Option B technologies.

Factor: Cost

Aluminum: 100% to 200% cost premium for weight reduction of 20% to 40%
Steel:  Cost savings, even using the advanced high strength steels

An optimized closure design using steel could actually save money over current unoptimized closures and is definitely the low cost winner over an optimized aluminum closure.

Factor: Styling

Aluminum: Poor formability restricts styling and geometry
Steel: Allows for sharper styling and more aggressive designs

Steel closures allow for more creative designs as its formability gives designers more freedom in sharp style lines and aggressive geometry.

Factor: Recycling

Aluminum: 5XXX and 6XXX grades must be segregated for maximum scrap revenue return
Steel: Completely recyclable.  The most recycled material in the world

Recyclability of automotive components is very important at the end of automobile's life cycle.  Steel offers the easiest and most efficient way of doing this.

 

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