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Steel vs. Aluminum: The Future

How can we meet the CAFE requirements?

  • Improvements to, with respect to vehicle cost (Highest yield)
     
    • Propulsion systems
    • Drive trains
    • Coefficient of drag
    • Tire rolling resistance
       
  • Use of alternative fuels (Medium to High Yield)
  • Light weighting with steel (Medium Yield)
  • Hybrid powertrains (Medium Yield)
  • Aluminum Sheet (Lowest Yield!!)

The Future

  • CAFÉ does not require or consider weight savings in vehicles (i.e. a lead car could pass CAFÉ someday)

  • Aluminum sheet is limited to closures at this time for North America and is a temporary fix for power train technology not yet available.

  • Aluminum extrusions (the space frame concept) makes use of aluminum in a more optimal means, but suffers from major cost penalties for manufacture and is only applicable to low volume vehicles.

  • Other technical challenges facing aluminum applications developers: Formability, Joining, Recyclability and a significant cost disadvantage compared to steel.

  • The primary reason for not using aluminum and using Steel on vehicles of the future: COST, Safety, & Protecting the Environment.

 

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